A prototype battery board with an additional expansion slot for expansion cards

Since I wanted to have both Ethernet and KVM in a single uConsole, I decided to make a prototype board for a second expansion card slot.

Although it was intended to be a board with a single connector and two traces, it turned into something rather scary, but functional.

I use a CM5 adapter from HackerGadgets, as well as an expansion card with USB3 + Ethernet.

The expansion card has GPIO on board, which I made use of.

Currently, my uConsole has:

a CM5 Adapter from HackerGadgets, an Ethernet + USB3 expansion card, a KVM expansion card, an Airspy SDR, GPS, and LoRa.

For power, a 10,000 mAh battery is installed. For convenient rebooting, a miniature relay (normally closed) and a reed switch are installed — now I can reboot the device by bringing a magnet close to it.

Power to all devices can be controlled using a script from AIOv2 (thanks to Vileer).

Thanks as well to Vileer for the tip on connecting LoRa.

I am still waiting for a shipment with the RF connector board, so the antennas are not connected yet.

It still looks scary, at least because I was too lazy to make a proper PCB and used a knife instead. I also used whatever was at hand.

Main mistakes:

1. A double-sided board is needed.

2. The board really should be manufactured properly, and the USB hub should be placed on it as well.

3. All transistors should be SMD

4. I soldered wires from my board directly to the GPIO pins — instead, an adapter with spring contacts should be made, or a ribbon cable and the GPIO contacts on the motherboard should be used.

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frankenstein-its-alive-3111515973

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小小的机身,大大的梦想

感觉电池可以固定在背盖上,采用触点连接

very awesome! and well done!

Yes, I’m thinking about it, but I don’t have the right plug.

The second version of the board is complete.

I decided to use AIOv2 and leave only the adapter for the KVM module and the hard reset circuit using a reed switch and a magnet on the board.

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Wait, you plan to add the hard reset (by reed switch) to the final version?
Or is it to be an addon?

I am by no means an expert but I feels like it could often accidently trigger considering all the magnetic forces one could experience when outside. Just holding a phone with Magsafe near it could trigger it no?

It’s already there.

I tested it, and triggering the reed switch requires a fairly strong neodymium magnet placed close to the case.

So far, I’ve never had it trigger accidentally. I use it at work and keep it next to my tools, including magnetized screwdrivers.

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How’s the reed switch working out in practice? Seems like one of those clever ideas that could be either rock solid or super finicky depending on how you set it up, just wondering if it’s actually been reliable day to day.

Oh I’ve been wanting exactly this functionality since i got my uconsole to use 4g and aio v2 at once without buying a new 4g module this is perfect is it gonna be available for purchase anytime as i would very much like this.